Camera Cognex In-Sight Laser Profiler

The In-Sight laser profiler is a measurement system used to verify dimensionality for gauging, inspection, and ID applications. The In-Sight laser profiler is configured using the In-Sight EasyBuilder user interface. This intuitive, easy-to-use software makes it simple for manufacturing and quality engineers to develop, deploy, and support accurate and reliable measurements on the factory floor.

Set up and deploy in 4 easy steps

1. Acquire Profile—With a click of a button, profile optimization technology renders the most accurate outline of your part.
2. Locate Object—Sophisticated object detection technology minimizes the need for costly fixturing and ensures measurements are performed in the correct location.
3. Measure—Flexible In-Sight laser profiler toolset extracts features, constructs reference points, counts key features, and verifies whether a product has been manufactured within tolerance.
4. Communicate Results—Measurements are sent to a PLC or an overall pass/fail is sent directly to a discrete output. Profiles and measurements can be stored on a controller for downstream analysis or quality control logging.

Monitor production line activity from anywhere on the factory floor

The In-Sight laser profiler offers mobile, platform-independent visualization for accessing HMIs (human machine interfaces) from anywhere on the network. An HTML-based user interface allows users to monitor production line activity from any laptop, tablet, smart phone or other mobile device.

Trusted technology for reliable, repeatable results

The In-Sight laser profiler system combines Cognex displacement sensor heads with the In-Sight VC200 vision controller. Using industry-leading algorithms, the system extracts the profile, performs highly accurate measurements and analyses the results. Advanced vision tools provide an accurate surface location even if the surface has defects.

VC200 Vision Controller Specifications

Notes:

1. To ensure reliable communication using 1000 BaseT operation, the Ethernet cable must not exceed 100 meters.
2. To ensure reliable communication using 1000 BaseT operation, the Ethernet cable must not exceed 100 meters.
3. Maximum USB port speeds are listed. Actual speeds are dependent on the USB device, which are typically lower.
4. To ensure sufficient ventilation, the vision controller must be mounted with 50 mm of clearance above the vision controller and 50 mm of clearance on both sides. If an adjacent device also produces heat, additional space or cooling is required if air space around the vision controller exceeds 45 °C (113 °F).
5. DS925B and DS910B heads only.

DS1000 Series Displacement Sensor Head Specifications

	DS1050	DS1101	DS1300
Dimensions	93.3 mm to 115.2 mm (H) x 50 mm (W) x 167.06 mm (L)
Weight	700 g
Operating Temperature	0ºC to 50ºC (32ºF to 122ºF)
Storage Temperature	-10ºC to 60ºC (-14ºF to 140ºF)
Maximum Humidity	85% (non-condensing)
Housing	IP65 (with Cognex recommended IP65 Ethernet and power I/O cables)
Shock	50 gs (11 ms half-Sine pulse)
Vibration	8 gs (10-500 Hz for 30 minutes)
Discrete I/O Operating Limits	Trigger input voltage limits: – 24 VDC – +24 VDC Input ON: > 10 VDC (>6mA) Input OFF: < 2 VDC (<1.5 mA)
Encoder Input Specifications	Differential: A+/B+: 5-24V (50 kHz max) A-/B-: Inverted (A+/B+) Single -ended: A+/B+: 5-24V (50kHz max) A-/B-: +0VDC=½(A+/B+)
Power Supply	Voltage: +24 VDC (22-26 VDC) Current: 500 mA max
Scan Rate	Up to 18KHz
Software	Cognex Designer software
Ethernet	Gigabit Ethernet interface Integrated link and traffic LEDs Standard M12-8 connector
Certifications
Accessories	Ethernet cable: 5m, IP65-rated Power: + I/O + Encoder cable, IP65-rated Mounting bracket Stainless steel enclosure, IP69K-rated for the food industry
VC5 Controller	Intel i5 processor, Precision I/O Real Time Communication, 207 mm (H) 132.6 mm (W) x 229.5 (L)

DS1000 Series Displacement Sensor Head Model Comparison

DS900 Series Displacement Sensor Head Specifications

DS900 Series Displacement Sensor Head Model Comparison